Turnkey Industrial Metal 3D Printers for Production Parts, Prototypes, & More
Overview of EBAM® Systems
Sciaky’s turnkey metal 3D printers can do it all. Our Electron Beam Additive Manufacturing (EBAM®) systems bring value throughout the entire product life cycle.
- Pre-Production: Create experimental metal prototypes faster than ever before and get a leg up on your competition.
- Production: Additively manufacture metal parts (in your own facility) with significantly reduced machining time, material costs, and lead time compared to traditional subtractive manufacturing methods.
- Post-Production: Repair or remanufacture damaged and obsolete metal parts on-site so you can extend various components’ service life.
EBAM® was launched in 2009 with the objective to save manufacturers significant time and money on the production of high-performance metallic structures. Today, EBAM is the world’s most cost-effective process for producing near-net shape parts made from virtually any metal, including high-value metals like titanium and tantalum.
The EBAM 110 Industrial Metal 3D Printer:
These systems all combine computer-aided design (CAD), electron beam directed energy deposition, and layer-additive processing. Starting with a 3D model from a CAD program, Sciaky's electron beam (EB) gun deposits metal (via wire feedstock) in successive layers until the part reaches near-net shape. Each system’s vacuum chamber ensures the highest part integrity, while the EB gun maximizes material deposition rates by a range of 7 to 40 lbs. (3.18 to 18.14 kg) of metal per hour, which is the fastest and most efficient metal deposition process on the market. In addition, many EBAM systems offer dual wirefeed arrangements to increase deposition efficiency, as well as to simplify the process of switching to different deposition materials. Minor finish machining is required after the part reaches near-net shape.
Sciaky’s IRISS® (Interlayer Realtime Imaging & Sensing System) is a patented Closed-Loop Control (CLC) that automates the EBAM process. The CLC system monitors the metal deposition process in real time and makes adjustments to the process parameters that compensate for changes that occur over time.
As a result, you have a much more repeatable process that yields the following:
- Consistent Layer Geometry
- Consistent Microstructure and Mechanical Properties
- Consistent Metal Chemistry
- Automated and adaptive Real-Time Process Controls
- Automatic Process Variable Acquisition and Recording
EBAM systems are available in "Mega-Scale" (The EBAM 300 System is the largest metal 3D printing system on the market), Large-Scale (EBAM® 200 & 150 Systems), and Medium-Scale (EBAM 110 Systems) configurations. Use the tabs above to learn more about each machine's capabilities (please note that custom machine sizes are available).
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
Click Here to Download Sciaky's Metal Additive Manufacturing Systems Brochure
The EBAM® 300 System
Sciaky's EBAM 300 System metal 3D printer provides the largest build envelope in the market for large metal part production – over 19 feet in length. Click here to learn more about its capabilities.
- Chamber Dimensions 300” (7620 mm) x 108” (2743 mm) x 132” (3353 mm)
- Work Envelope–228” (5791 mm) wide x 48” (1219 mm) deep x 48” (1219 mm) high
- Nominal Part Envelope–280” (7112 mm) wide x 48” (1219 mm) deep x 48” (1219 mm) high
- High Efficiency Pumping–Chamber Hard Vacuum (1 x 10-4 Torr)
- Power Level up to 42 kW–60 kV
- Internal Boom Mounted Gun with High Resolution Optics & Servo Gun Tilt Axis
- X, Y & Z Servo Axes with Multiple Part Positioner & Dual Wirefeed Options
- CNC Control–Joint Scanning and Digitizing System
- Wirefeed with Motorized Wire Nozzle
- Closed-Loop Control (CLC) technology
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM® systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
The EBAM® 200 System
Sciaky’s Electron Beam Additive Manufacturing (EBAM) 200 System is one of the largest Additive Manufacturing systems on the market. The EBAM 200 takes advantage of the large format printing capability that EBAM is known for - large metal structures made of high-value metals. The size of the 200 model allows an exceptionally large work envelope for any EBAM application or EB welding project
- Chamber Dimensions: 200" (5080 mm) x 110" (2794 mm) x 110" (2794 mm)
- Build Envelope: 160" (4064 mm) wide x 47" (1194 mm) deep x 60" (1524 mm) high
- High Efficiency Pumping (up to 1x10-5 Torr ultimate vacuum pressure)
- Power Level up to 42 kW–60 kV
- Internal Boom Mounted Gun with High Resolution Optics & Servo Gun Tilt Axis
- X, Y & Z Servo Axes with Multiple Part Positioner Options
- CNC Control: Joint Scanning and Digitizing System
- Wirefeed with Motorized Wire Nozzle - Dual wirefeed optional
- Electron Beam Additive Manufacturing (EBAM®) Package with IRISS® Closed-Loop Control (CLC)
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM® systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
The EBAM®150 System
- Chamber Dimensions 150” (3810 mm) x 150” (3810 mm) x 120” (3048 mm)
- Work Envelope–110” (2794 mm) wide x 62” (1575 mm) deep x 62” (1575 mm) high
- Nominal Part Envelope–146” (3708 mm) wide x 62” (1575 mm) deep x 62” (1575 mm) high
- High Efficiency Pumping–Chamber Hard Vacuum (1 x 10-4 Torr)
- Power Level up to 42 kW–60 kV
- Internal Boom Mounted Gun with High Resolution Optics & Servo Gun Tilt Axis
- X, Y & Z Servo Axes with Multiple Part Positioner & Dual Wirefeed Options
- CNC Control–Joint Scanning and Digitizing System
- Wirefeed with Motorized Wire Nozzle
- Closed-Loop Control (CLC) technology
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM™ systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
The EBAM® 110 System
- Chamber Dimensions 110” (2794 mm) x 110” (2794 mm) x 110” (2794 mm)
- Work Envelope–70” (1778 mm) wide x 47” (1194 mm) deep x 63” (1600 mm) high
- Nominal Part Envelope–106” (2692 mm) wide x 47” (1194 mm) deep x 63” (1600 mm) high
- High Efficiency Pumping–Chamber Hard Vacuum (1 x 10-4 Torr)
- Power Level up to 42 kW–60 kV
- Internal Boom Mounted Gun with High Resolution Optics & Servo Gun Tilt Axis
- X, Y & Z Servo Axes with Multiple Part Positioner Options
- CNC Control–Joint Scanning and Digitizing System
- Wirefeed with Motorized Wire Nozzle
- Closed-Loop Control (CLC) technology
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
Click Here to Download Sciaky's EBAM 110 Brochure
The EBAM® 88 System
- Chamber Dimensions 88” (1727 mm) x 88” (1727 mm) x 110” (2794 mm)
- Work Envelope–48” (1219 mm) wide x 35” (889 mm) deep x 63” (1600 mm) high
- Nominal Part Envelope–84” (2134 mm) wide x 35” (889 mm) deep x 63” (1600 mm) high
- High Efficiency Pumping–Chamber Hard Vacuum (1 x 10-4 Torr)
- Power Level up to 42 kW–60 kV
- Internal Boom Mounted Gun with High Resolution Optics & Servo Gun Tilt Axis
- X, Y & Z Servo Axes with Multiple Part Positioner & Dual Wirefeed Options
- CNC Control–Joint Scanning and Digitizing System
- Wirefeed with Motorized Wire Nozzle
- Closed-Loop Control (CLC) technology
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
The EBAM® 68 System
- Chamber Dimensions 68” (1727 mm) x 68” (1727 mm) x 110” (2794 mm)
- Work Envelope–28” (711 mm) wide x 25” (635 mm) deep x 63” (1600 mm) high
- Nominal Part Envelope–64” (1625 mm) wide x 25” (635 mm) deep x 63” (1600 mm) high
- High Efficiency Pumping–Chamber Hard Vacuum (1 x 10-4 Torr)
- Power Level up to 42 kW–60 kV
- Internal Boom Mounted Gun with High Resolution Optics & Servo Gun Tilt Axis
- X, Y & Z Servo Axes with Multiple Part Positioner & Dual Wirefeed Options
- CNC Control–Joint Scanning and Digitizing System
- Wirefeed with Motorized Wire Nozzle
- Closed-Loop Control (CLC) technology
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
The EBAM® 53 System
The EBAM-53 is the ideal platform for materials research laboratory settings. This system has a smaller space requirement and lower cost, but features all of the same Electron Beam Additive Manufacturing advantages as the larger scale EBAM systems. The EBAM-53 will fit into your laboratory, enabling process optimization and materials development. Because the same EBAM equipment is used, your research will be directly scalable into the larger production-ready EBAM models. Contact Sciaky to discuss how we can help your research and pre-production activities without the floor space and capital expense requirements of full-scale EBAM systems.
EBAM-53 SYSTEM TECHNICAL DATA:
- Chamber Dimensions: 53” (1346 mm) x 53” (1346 mm) x 72” (1880 mm)
- Build Envelope: 26” (635mm) wide x 26” (635 mm) deep x 26” (635 mm) high
- High Efficiency Pumping (up to 1x10-5 Torr ultimate vacuum pressure)
- Power Level up to 42 kW–60 kV
- Internal Boom Mounted Gun with High Resolution Optics & Servo Gun Tilt Axis
- X, Y & Z Servo Axes with Multiple Part Positioner Options
- CNC Control: Joint Scanning and Digitizing System
- Wirefeed with Motorized Wire Nozzle - Dual wirefeed optional
- Electron Beam Additive Manufacturing (EBAM®) Package with IRISS® Closed-Loop Control (CLC)
EBAM-53 UTILITIES:
- Electrical Supply Option 1: 480 VAC, 3 PH, 100 Amp, 60 Hz
- Electrical Supply Option 2: 400 VAC, 3 PH, 100 Amp, 50/60 Hz
- Custom Electrical Supply Options Available
- Air Supply: 90 PSIG (6.3 Kg/cm2), 130 psi max, 15 SCFM (26 CMH) nominal
- Water: 35 PSIG (2.5 Kg/cm2), 60°F (16°C), 13.5 GPM (51 L/M)
- Chiller: 400-480 VAC, 3 PH, 40 Amp, 50/60 Hz Option
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
Click Here to Download Sciaky's EBAM 53 Brochure
Custom
If the standard options do not fit your specific needs, please contact Sciaky to discuss the appropriate chamber size, work envelope and CNC motion capabilities.
In order to better serve you, Sciaky offers financing and leasing options for U.S. customers who purchase EBAM systems, making it easier than ever to acquire this game-changing technology. Ask your Sciaky sales representative for details.
