Available EB Welding Systems

No used systems are currently available! Click here for more info about our EB Welding Systems or contact us for more details.

The Widest Range of Electron Beam Welding Services

Sciaky’s welding job shop offers a wide range of affordable Electron Beam (EB) welding services for customers in a wide variety of industries all over the world.

Contract EB Welding

We have the capability to weld large assemblies up to 24 feet in length and 92 inches in diameter, as well as tiny parts that fit in the palm of your hand. Whether your requirements call for the development of a prototype part or fabrication services for large volume production, Sciaky has the right solution to meet your needs. Best of all, Sciaky's custom EB welding services are competitively priced and offer tremendous advantages over smaller job shops in terms of equipment and expertise. You won’t find a more complete EB welding job shop anywhere in the world.

Sciaky’s process development laboratory is staffed with highly qualified personnel and the latest equipment to evaluate your specialized welding applications and feasibility programs. Our skilled technicians offer the latest welding processes, system design, weld joint design, metallurgical expertise, and programming skills. The process laboratory occupies about 4,000 square feet within the service facility. Additional testing, such as radiographic inspection and ultrasonic inspection is available as well.

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EB Welding Services

Electron Beam Welding Consultation: Have a Sciaky EB welding expert show you how to get the most out of your Sciaky EB welding system

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Click Here to Download Sciaky's Contract EB Welding Services Info Sheet

Upgrade or Retrofit Your EB Welding System

Maximize Productivity & Reduce Downtime

Is outdated or broken welding equipment hurting your company’s productivity? If so, let Sciaky improve the performance, accuracy and life expectancy of your Sciaky EB Welding System.

As the OEM, Sciaky provides spare parts/accessories, retrofit packages and upgrades to modernize and extend the life of your Sciaky EB welding system. Retrofits and upgrades are cost effective, increase productivity, improve equipment reliability, and minimize future maintenance costs. Let the experts at Sciaky extend the working life of your welding system.

Five Reasons to Choose Sciaky for Your EB System Upgrade or Retrofit:

1. Sciaky is the OEM and can restore your system to maximum efficiency.
2. Sciaky has developed modern controls and data acquisition units that integrate seamlessly with your existing Sciaky equipment.
3. Sciaky understands the performance demands required of your equipment and has engineered vacuum system enhancements to reduce energy consumption and pump-down time up to 50%.
4. Allowing Sciaky to upgrade your equipment reduces a reliance on obsolete and outdated spare parts.
5. A new machine purchase can be costly. Sciaky repairs, retrofits and upgrades minimize capital expenditures.

Sciaky makes retrofitting to your old system easy. Our Customer Service technicians can work with you to customize a package to meet your needs. Choose from:

• WMMI upgrade to WIN 7 Operating System
• Main Process Board Upgrade
• Cryogenic Vacuum Enhancement
• High-resolution Welding Optics
• System Controls Upgrade—vacuum system controls and motion controls
• High-voltage Power Supply Replacement
• Electron Beam Additive Manufacturing (EBAM) Upgrade

Add Sciaky’s EBAM Technology to Your Sciaky EB Welding System

We now offer Electron Beam Additive Manufacturing (EBAM) upgrades for Sciaky EB welding systems. EBAM upgrades are customized to meet your specific requirements. Sciaky also provides in-depth training and support so that your staff can become EBAM experts, too.

How does Sciaky’s EBAM process work?

Starting with a 3D model from a CAD program, Sciaky's fully-articulated, moving electron beam gun deposits metal, via wire feedstock, layer by layer, until the part is built and ready for finish machining.

Deposition rates typically range from 7 to 20 lbs./hr., depending upon part geometry and the material selected.

What are some of the benefits of Sciaky's EBAM technology?

• It drastically reduces your material costs
• It dramatically shortens your lead times
• It slashes machining time by as much as 80%
• It saves money over costly forgings
• It eliminates wait time for dies, molds and expensive billets

Call Sciaky today at 1+877-450-2518 to tailor a retrofit or upgrade package for your system that will deliver the performance and reliability you need.

Providing Comprehensive Post-Sales Service & Support for Sciaky EB Welding Systems

Protect Your Investment with EBPlus Services

Your Sciaky EB welding system is an integral part of your manufacturing business. Its availability to your production staff is crucial. For that reason, Sciaky recommends regular service evaluations to keep it running at optimal performance.

Sciaky’s Technical Services Team is ready to assist you with tailored options for:

• Preventive maintenance
• Repairs
• Modifications, upgrades and retrofits
• Software upgrades and maintenance
• Emergency repair and surplus part services

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Benchmark Testing & Preventive Maintenance

Working directly with your technical point-of-contact, a Sciaky Field Service Technician will visit your site and perform benchmark testing procedures, along with a preventive maintenance assessment. This service is recommended every six months and requires approximately three 10-hour days. Sciaky will schedule the assessment at your convenience to minimize production downtime. The service covers the following subsystem equipment:

Any defective parts revealed during the preventive maintenance assessment will be identified (by Sciaky part number) and recommended for replacement. If required, Sciaky will advise a course of action for on-site repair to restore your welder back to original system requirements.

Calibration Evaluation

The accuracy of welding components naturally drifts overtime. Therefore, it is necessary to calibrate welder parameters at regular intervals. Calibration quantifies and improves welder performance, reduces inconsistency, and maintains peak production. To help you meet your calibration needs, a calibration should be performed on your Sciaky EB Welding System once a year. The Calibration Evaluation Service includes:

Calibration evaluation requires approximately five 10-hour days. Sciaky will schedule the evaluation at your convenience to minimize production downtime. Subsystem recalibration may require requalification of existing weld schedules as specified by the end user.

Keep Your EB Welding System Modern & Efficient with System Upgrades & Accessories

Sciaky provides accessories, retrofit packages, as well as technology and component upgrades, to seamlessly modernize your EB system and improve performance. Examples of system upgrades include:

• Power supply
• PC system software
• Optics
• Motion systems hardware
• Vacuum system
• Electron beam welding gun
• Electron beam additive manufacturing (EBAM) upgrades—wire-feed system, closed-loop control and PC system software

Call our Technical Services Department today for pricing and details at 1+877-450-2518. Emergency visits are available.